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Price: $72.50
(as of May 09, 2024 16:35:47 UTC – Details)
Product Description
BJC Speaker Cable, made with our Ten White cable stock and Welded Locking Banana Plugs
At Blue Jeans Cable, we were never happy with the conventional methods of attaching speaker cable to banana plugs. Setscrews are fine, but lack pull strength; compression connections are never as strong as they look like they’re going to be; and solder, on large high-mass connectors, is slow going and tends to cause a lot of insulation meltback. Our solution: ultrasonic welding. Our Sonobond Ultrasonic Welder (made in West Chester, PA) welds the copper wire to the brass banana plug body without the excessive heat associated with conventional welding, fusing copper to brass in a tight, strong, low-resistance, reliable connection.
Our Ten White speaker cable stock is a 10 AWG cable with each conductor made up of 65 strands of bare copper for high flexibility.
Ultrasonic-Welded Locking Bananas: a Blue Jeans Cable exclusive feature
The Plug
This is our locking banana plug, disassembled. Notice anything? There’s no attachment mechanism for the wire — no set screws, no clamps, nothing but a channel for the wire to sit in.
The Welder
This is one of our Sonobond Ultrasonic Welders, in our Seattle shop. Unlike heat-based methods of welding, it drives a large amount of ultrasonic vibration into the junction between the wire and the plug, fusing them together.
The Weld
Here’s a plug body after welding. The surface structure of the wire breaks down during welding, allowing dissimilar metals to fuse. The resulting weld has extremely low contact resistance and high pull strength.
The “Locking” Feature
The outer collar of the banana plug is threaded. It should inserted into the binding post with the collar “backed off” from the plug end (top image). When the plug is in the binding post, simply turn the locking collar clockwise (bottom image) and it pushes a central pin forward, expanding the splines for a firm engagement in the post.
Is Discontinued By Manufacturer : No
Package Dimensions : 10.24 x 8.74 x 1.93 inches; 2 Pounds
Item model number : BJC10WBB15
Date First Available : December 5, 2016
Manufacturer : Blue Jeans Cable
ASIN : B01MRU74CY
NOTE: This is a single cable, for wiring one speaker; If you are connecting a pair of speakers, you will need two
All terminations are ultrasonically welded in our Seattle shop on our Sonobond Ultrasonic welder, using Belden cable
Ultrasonic welding gives this cable exceptional pull strength and low contact resistance
WELDED connections — yes, welded, not soldered — for maximum pull strength and minimum contact resistance
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